Yamaha JOG CY90 cable routing 1

Yamaha CY90 cable routing 1

1 Rectifier/regulater 16 Fuse
2 Throttle cable 1 17 Ground terminal
3 Rear brake cable 18 Oil hose
4 Speedometer cable A Clamp the cable and wireharness.
5 Front brake cable B Clamp the wireharness and throttle cable 2 and rear brake cable.
6 Wireharness C Pass the wireharness and throttle cable on the footrest bracket 2.
7 Throttle cable 2 D Clamp the wireharness to the frame.
8 Oil level gauge E Mate the fuse box mating surface and lead.
9 Starter motor lead
And then insert it in the groove of box.
10 Starter relay F Pass the fuel over flow hose through the taillight assy guide.
11 Fuel sender G Insert the cable tube end in the holder and then install the boots to the cable tube end.
12 Taillight ass'y H Clamp the rear brake cable.
13 Fuel over flow hose I Install the oil hose until stop it.
14 Battery lead (-) J Do not twist the speedometer cable and front brake cable.
15 Battery lead (+) K Pass the speedometer cable and front brake cable through the hole of inner fender 1 + 2.

Yamaha JOG CY90 cable routing 2

Yamaha CY90 cable routing 2
1 Horn A Clamp the C.D.I. unit lead,
2 Main Switch B Pass the fuel hose and vacuum hose through to the carburetor via right side of
3 C.D.I unit
engine stay and between the cil tank and stay,
4 Fuel hose
Pass the vacuum hose over the fuel hose.
5 Vacuum hose C Clip the fuel hose.
6 Fuel cock D Pass the fuel hose under the Scat bracket,
7 Fuel over flow hose E Clamp the fues Sender, taillight and battery lead (-).
8 Ignition coil F Tighten the ignition coil together with ground lead.
9 Taillight lead G Pass the starter motor lead under the engine mounting bolt.
10 Fuel sender lead H Pass the starter motor lead connector on the frame,
11 Battery lead (-) I Clamp the wireharness and starter motor lead.
12 Choke unit lead J Pass the auto choke unit lead over the carburator top and then connect /clamp.
13 High tension lead K Clamp the wireharness at white tape aria.
14 Rectifire/regulator L To engine.
15 Generator lead

16 Engine mounting bolt


Yamaha JOG CY90 cable routing 3

Yamaha cy90 cable routing 3
1 Lever holder (right) A After installing, check the throttle operation.
2 Front brake cable B Clamp the front /rear brake cable, throttle cable and speedometer cable.
3 Flash relay C Tighten the handlebar install bolt and then clamp it.
4 Rear brake cable D Hook the lead to bracket of left handlebar.
5 Lever holder (left) E Clamp the wireharness only under the handlebar stem pin (6Ø).
6 Speedometer cable F Connect the flasherlight lead and then install it at flasherlight connector
7 Throttle cable 1
holder.
8 Horn

9 Main switch

10 Rectifier/regulator


Yamaha CY90 part list

  1. HEAD, CYLINDER 1
  2. Cylinder head gasket
  3. Spark plug
  4. CYLINDER 1
  5. Gasket - cylinder base
  6. BOLT, STUD
  7. Nut
  1. Crankshaft
  2. CRANK 1
  3. PIN, CRANK 1
  4. BEARING
  5. Connecting rod
  6. CRANK 2
  7. WASHER
  8. KEY, WOODRUFF
  9. BEARING
  10. OIL SEAL
  11. OIL SEAL
  12. COLLAR
  13. Piston (STD)
  14. Piston (0.50MM O/S)
  15. Piston pin
  16. Piston ring set STD
  17. BEARING
  1. AIR SHROUD, CYLINDER SET
  2. GROMMET
  3. AIR SHROUD, CYLINDER 3
  4. Spacer
  5. 5 unit - GROMMET
  6. Screw
  7. Washer
  8. SCREW, TAPPING
  9. DAMPER, AIR SHROUD 1
  10. FAN
  11. O-Ring
  12. Screw
  13. Washer
  14. WASHER, PLATE
  1. Oil pump
  2. Screw
  3. Washer gasket
  4. O-Ring
  5. GEAR WORM WHEEL (40T)
  6. PIN, DOWEL
  7. Seeger
  8. HOSE
  9. 10 unit - Clamp
  10. HOSE (L520)
  11. Clamp
  12. Clamp
  13. 5 unit - Screw
  14. GEAR, PUMP DRIVE
  15. 5 unit - PIN, DOWEL
  16. Seeger
  1. REED VALVE ASSY
  2. REED, VALVE
  3. STOPPER, REED VALVE
  4. Screw (WITH WASHER)
  5. 5 unit - GROMMET
  6. GASKET, VALVE SEAT
  7. Intake Manifold
  8. Screw
  9. Clamp
  10. CLIP
  11. CASE, AIR CLEANER 1
  12. CAP, CLEANER CASE 1
  13. DUCT
  14. Air filter
  15. Seal air filter box
  16. Air bellow
  17. SCREW, TAPPING
  18. Screw
  19. Washer
  20. COLLAR
  21. Seal
  1. CARBURETOR ASSY
  2. GASKET
  3. SPRING, THROTTLE VALVE
  4. Screw
  5. WASHER, SPRING
  6. VALVE, THROTTLE 1
  7. NEEDLE SET
  8. NOZZLE, MAIN
  9. SCREW, DRAIN
  10. GASKET, FLOAT CHAMBER
  11. PIPE
  12. JET, PILOT (# 42)
  13. AIR SCREW SET
  14. AIR SCREW SET
  15. Screw
  16. Washer
  17. Screw
  18. STARTER SET
  19. O-Ring
  20. THROTTLE SCREW SET
  21. VALVE, NEEDLE
  22. FLOAT
  23. PIN, FLOAT
  24. Screw
  25. Washer
  26. CAP, RUBBER
  27. NUT, CABLE ADJUSTING
  1. EXHAUST PIPE ASSY 1
  2. SCREW, TAPPING
  3. 5 unit - Exhaust gasket
  4. 5 unit - Screw
  5. Screw
  6. Screw
  7. PROTECTOR, MUFFLER 1
  8. Washer
  9. Washer
  10. SCREW, BIND
  11. GROMMET
  12. 5 unit - COLLAR
  13. Washer
  1. Crankcase assy 1
  2. BUSH, REAR SHOCK ABSORBER
  3. BEARING
  4. BREATHER
  5. CRANKCASE ASSY 2
  6. BEARING
  7. TUBE, FLEXIBLE
  8. PIN, DOWEL
  9. SCREW, PAN HEAD
  10. SPACER, ENGINE MOUNT
  11. Seeger
  12. COVER, CRANKCASE 2
  13. GASKET, CRANKCASE COVER 2
  14. GASKET, CRANKCASE COVER 1
  15. PIN, DOWEL
  16. Screw
  17. Screw
  18. Cover, crankcase 1
  19. SHAFT
  20. PIN, DOWEL
  21. Screw
  22. SCREW, PAN HEAD
  23. Screw
  24. PLUG, OIL
  25. O-Ring
  26. Screw
  27. Washer
  28. HOLDER
  29. SPRING, COMPRESSION
  30. GASKET, CRANKCASE COVER 3
  31. COVER, CRANKCASE 3
  32. Screw
  33. DAMPER 1
  34. DAMPER 2
  35. DAMPER 3
  36. DAMPER 4
  37. PLATE
  38. ELEMENT 1
  39. GUIDE, ELEMENT
  40. Nut
  1. WHEEL, STARTER
  2. BEARING
  3. BOSS, GEAR 2
  4. Washer
  5. STARTER CLUTCH ASSY
  6. IDLE GEAR ASSY (47T)
  7. SHAFT
  8. Washer
  9. PLATE, IDLE GEAR
  10. Screw
  11. Screw
  12. KICK SHAFT ASSY
  13. SPRING, TORSION
  14. BUSH, SOLID
  15. Washer
  16. Seeger
  17. KICK START
  18. Screw
  19. KICK PINION ASSY
  20. CLIP
  21. STARTING MOTOR ASSY
  22. O-Ring
  1. GEAR, PRIMARY DRIVE (15T)
  2. Washer
  3. Screw
  4. Seeger
  5. Bearing
  6. Oil seal
  7. CLUTCH CARRIER ASSY
  8. SPRING, CLUTCH WEIGHT 1
  9. Nut
  10. CLUTCH HOUSING COMP.
  11. NUT
  12. BEARING
  13. O-Ring
  14. PRIMARY SLIDING SHEAVE COMP.
  15. WEIGHT
  16. CAM
  17. SLIDER
  18. COLLAR
  19. Washer
  20. V-Belt
  21. V-Belt Pulley
  22. WASHER
  23. CLUTCH, ONEWAY
  24. Washer
  25. Nut
  26. SHEAVE, SECONDARY FIXED
  27. SECONDARY SLIDING SHEAVE
  28. Oil seal
  29. O-Ring
  30. PIN, GUIDE
  31. SPRING, COMPRESSION
  32. SEAT, SECONDARY SPRING
  1. MAIN AXLE COMP. (47/11T)
  2. BEARING
  3. Washer
  4. WASHER, CONICAL SPRING
  5. DRIVE AXLE ASSY (31T)
  6. BEARING
  7. BEARING
  8. Oil seal
  9. Seeger
  1. FRAME COMPLETE
  2. Screw
  3. Nut
  4. BOLT, ENGINE MOUNTING 1
  5. Nut
  6. ENGINE BRACKET COMP.
  7. DAMPER
  8. SPRING, COMPRESSION
  9. REINFORCEMENT, TAIL
  10. Screw
  1. PANEL, FRONT
  2. FENDER, FRONT .
  3. FENDER, INNER 2
  4. SCREW, WITH WASHER
  5. Screw
  6. Screw
  7. EMBLEM
  8. EMBLEM
  9. Screw
  10. FENDER, OVER
  11. NUT, SPRING
  12. RIVET
  1. Rear COVER
  2. EMBLEM SET 1
  3. EMBLEM SET 2
  4. 5 unit - Screw
  5. Screw
  6. Front COVER
  7. Left MOLE, COVER
  8. Right MOLE, COVER
  9. DAMPER, LOCATING
  10. Clip nuts
  11. Clip nuts
  12. Screw
  13. Screw
  1. TANK, OIL
  2. BODY, CAP
  3. Screw
  1. SHOCK ABSORBER ASSY
  2. Screw
  3. BOLT, WITH HOLE
  4. Nut
  5. CLIP
  6. BRACKET, REAR SHOCK ABSORBER
  7. Screw
  1. FRONT FORK ASSY (L.H)
  2. INNER TUBE COMP.1
  3. OUTER TUBE COMP.
  4. METAL, SLIDE 1
  5. SEAL, DUST
  6. COLLAR
  7. SPRING, REBOUND
  8. Seeger
  9. SPRING, FRONT FORK
  10. SEAT, SPRING LOWER
  11. RUBBER
  12. CAP
  13. FRONT FORK ASSY (R.H)
  14. INNER TUBE COMP.1
  15. OUTER TUBE COMP. (R.H)
  16. METAL, SLIDE 1
  17. SEAL, DUST
  18. COLLAR
  19. SPRING, REBOUND
  20. Seeger
  21. SPRING, FRONT FORK
  22. SEAT, SPRING LOWER
  23. RUBBER
  24. CAP
  25. UNDER BRACKET COMP.
  26. Screw
  27. RING, SNAP
  28. HOLDER, CABLE
  29. HOLDER, BRAKE HOSE 1
  30. Screw
  31. EMBLEM
  32. EMBLEM
  33. RACE, BALL 1
  34. RACE, BALL 2
  35. RACE, BALL 3
  36. RACE, BALL 4
  37. BALL
  38. NUT, FITTING 2
  39. BOOT
  40. CLAMP
  1. FUEL TANK COMP.
  2. CAP ASSY
  3. Screw
  4. HOSE (L210)
  5. Clamp
  6. COVER, FILLER
  7. Clamp
  8. TUBE, FLEXIBLE VINYL
  9. NUT
  10. Fuel tap
  11. Screw
  12. PIPE, FUEL 1
  13. Clamp
  14. HOSE
  15. SUPLEMENTARY TANK
  1. DOUBLE SEAT ASSY
  2. SEAT COVER COMP
  3. SEAL
  4. BOX 1
  5. DAMPER, SEAT
  6. Screw
  7. SEAT LOCK ASSY
  8. BAGGAGE RACK
  9. BOLT
  10. Clamp
  11. SEAT, HINGE
  12. BOLT, PIN
  13. SEAT FITTING
  14. Nut
  15. WASHER, PLATE
  16. BATTERY-COVER
  17. Screw
  18. Nut
  1. CAST WHEEL, FRONT
  2. SPACER
  3. FLANGE, SPACER 2
  4. Oil seal
  5. BEARING
  6. TIRE
  7. GEAR UNIT ASSY
  8. Nut
  9. AXLE, WHEEL
  10. SPACER
  11. COLLAR
  1. Brake disc
  2. Screw
  3. BOLT, HEXAGON SOCKET HEAD
  4. CALIPER ASSY (LEFT)
  5. PISTON ASSY, CALIPER
  6. Brake repair set
  7. BLEED SCREW KIT
  8. SUPPORT, PAD
  9. SUPPORT, PAD
  10. Screw
  11. Brake pads
  1. CAST WHEEL, REAR
  2. RING 2
  3. *
  4. *
  5. PIN, PIVOT
  6. NUT, FLANGE
  7. O-RING
  8. BRAKE SHOE KIT
  9. SPRING, TENSION
  10. CAMSHAFT
  11. LEVER, CAMSHAFT
  12. PLATE, INDICATOR
  13. Screw
  14. WASHER, PLATE
  15. Nut
  16. WASHER, PLATE
  17. SPRING, LEVER RETURN
  1. Handlebar
  2. Screw
  3. Nut
  4. BAND
  5. BAND, SWITCH CORD
  6. GRIP
  7. GRIP ASSY
  8. TUBE, THROTTLE GUIDE
  9. CABLE DE ACELERADOR
  10. CABLE, PUMP
  11. BOOT, THROTTLE CABLE
  12. PIECE, CONNECTING
  13. CONNECTOR, CABLE
  14. BOOT, THROTTLE CABLE
  15. Throttle cable (2)
  16. CAP, CABLE CONNECTOR
  17. Screw
  18. Washer
  19. Screw
  20. PIN
  21. CABLE, BRAKE
  22. COVER, HANDLE LEVER 1
  23. HOLDER
  24. Nut (25K)
  25. CLAMP
  1. MASTER CYLINDER SUB ASSY
  2. Brake repair set
  3. Washer
  4. CAP, RESERVOIR
  5. Screw
  6. BRACKET, MASTER CYLINDER
  7. Screw
  8. HOSE, BRAKE 1
  9. Screw
  10. Screw
  11. Washer
  1. STAND, MAIN
  2. COLLAR
  3. PIN, CLEVIS
  4. Washer
  5. CLIP
  6. SPRING, TENSION
  7. BOARD, FOOTREST
  8. COVER 1
  9. Screw
  10. NUT 1
  11. FOOTREST, REAR 1
  12. FOOTREST, REAR 2
  13. SPRING, COMPRESSION
  14. Ball
  15. PIN. COTTER
  16. PIN, CLEVIS
  17. Spacer
  18. PLATE 1
  19. PLATE 2
  20. MAT 1
  1. LEG SHIELD ASSY
  2. SCREW, WITH WASHER
  3. CAP 1
  4. Screw
  5. CAP 2
  6. Clip nuts
  1. COVER HANDLE BAR UPPER
  2. COVER, HANDLEBAR UPPER 2
  3. PLUG, BLIND
  4. Washer
  5. Screw
  6. Clip nuts
  7. Screw
  8. Screw
  9. LABEL, CAUTION
  10. PLUG
  11. Mirror left
  12. NUT, SPRING
  13. Mirror right
  1. BASE ASSY
  2. STATORCOMP.
  3. Ignition pulse generator (Pick-up)
  4. Oil seal
  5. Screw
  6. Screw
  7. Screw
  8. Washer
  9. ROTOR ASSY
  10. Washer
  11. NUT
  12. Screw
  1. Turn indicator
  2. BULB, FLASHER (12V-8W)
  3. Turn indicator lens
  4. Turn indicator
  5. BULB, FLASHER (12V-8W)
  6. LENS, FLASHER 2
  7. SCREW, TAPPING
  1. SPEEDOMETER ASSY
  2. BULB (12V-3.4W T-10)
  3. BULB (12V-1.7W)
  4. SOCKET CORD ASSY
  5. Screw
  6. Washer
  7. WASHER, PLATE
  8. SCREW, WITH WASHER
  9. 5 unit - Screw
  10. Speedometer cable
  1. LENS ASSY
  2. BULB, HEADLIGHT
  3. CORD ASSY
  4. SCREW, WITH WASHER
  5. BULB (12V 4W)
  1. TAILLIGHT ASSY
  2. *
  3. *
  4. Taillight lens
  5. LENS, LICENCE LIGHT
  6. Turn indicator lens
  7. LENS, FLASHER 2
  8. SCREW, TAPPING
  9. Screw
  10. Washer
  11. Clip nuts
  1. LEVER HOLDER ASSY (LEFT)
  2. LEVER 1
  3. Screw
  4. NUT, FLANGE
  5. Screw
  6. FRONT STOP SWITCH ASSY
  7. SWITCH, HANDLE 2
  8. Screw
  9. FRONT STOP SWITCH ASSY
  10. Brake lever
  11. Screw
  12. Nut
  13. SPRING, COMPRESSION
  1. Voltage regulator
  2. Screw
  3. MAIN SWITCH STEERING LOCK
  4. CAP, SWITCH
  5. Screw
  6. BAND, SWITCH CORD
  7. Flasher relay
  8. HORN
  9. Screw
  1. C.D.I. UNIT ASSY Screw
  2. Washer
  3. WASHER
  4. PLATE
  5. IGNITION COIL ASSY
  6. BOLT, HEXAGON DEEP RECESS
  7. CLAMP
  8. Spark plug cap
  9. SEAL, PLUG CAP
  10. Battery
  11. WIRE HARNESS ASSY
  12. FUSE (7A)
  13. RELAY ASSY
  14. BAND, SWITCH CORD
  15. OIL LEVEL GAUGE ASSY
  16. OIL LEVEL GAUGE ASSY
  17. Screw
  18. SWITCH ASSY
  19. Screw
  20. WASHER, SPRING
  21. SENDER UNIT ASSY, FUEL METER
  22. GASKET, SENDER UNIT
  23. Screw